Prepared for: USAID-SARUEnergy Program wwwsari-energy.org Evaluation Report Technological Readiness of the Micro Turbines 0 NexQnT OCTOBER 2002 For United States Agency for International Development Under South Asia Regional Initiative for Energy Prepared by Mr. Suchet Singh NEXANT SARI I Energy Acknowledgement We are especially indebted to the Micro Turbine manufacturers - Capstone Turbine Corporation, Turbec AB, Bowman Power Systems, Elliott Energy Systems and Ingersoll Rand for sharing with us information on their products. Many useful suggestions, both substantive and editorial, were provided by the manufacturers, Nexant inmates and staff at TERI, IREDA and PGCIL. Despite of all this useful assistance, the views and opinions expressed herein, and all remaining errors, are solely those of the author. We are grateful to the USAID for its continuous technical, financial and other forms of support, which contributed immensely to the successful completion of the evaluation report. Contents Section Page Executive Summary ................................................................................................................. V 1 Introduction To Micro Turbine Technology ............................................................. 1-1 1.1 Introduction ......................................................................................................... 1-1 . . 1.2 Applications ........................................................................................................ 1-2 1.3 Performance ........................................................................................................ 1-2 1.4 Cost ..................................................................................................................... 1-3 1.5 Strengths & Weaknesses ...................................................................................... 1-3 1.6 Future Developments ....................................................................................... 1-3 2 Available Technologies .................................................................................................. 2-1 2.1 Available Technologies And Vendors ................................................................. 2-1 2.1.1 Bowman Power Systems ................................................................ 2-1 2.1.2 Capstone Turbine Corporation ......................................................... 2-1 2.1.3 Elliott Energy Systems , ........................................................................ 2-6 2.1.4 Ingersoll Rand Energy Systems ........................................................... 2-6 2.1.5 Turbec Ab ............................................................................................ 2-8 3 Quantitative Evaluation Of Available Technologies .................................................. 3-1 . . 3.1 Basis Of Quantitative Evaluation ........................................................................ 3-1 3.1.1 The "DER" Cost Of Electricity Calculation Methodology .................. 3-1 . . 3.1.1.1 Declsion Analysis ................................................................. 3-2 3.1.1.2 Example ................................................................................ 3-3 3.1.1.3 The "DER" Cost Of Electricity Quantitative Evaluation ..... 3-4 3.1.2 The "NPV " Cost Of Electricity Calculation Methodology . ................. 3-7 ~ 4 Findings ......................................................................................................................... 4-1 4.1 Findings Drawn From "DER" Quantitative Analysis ........................................ 4-1 Findings Drawn From "NPV" Quantitative AnaIysis ............................................. 4-1 4.2.1 Capstone Turbine Corporation C30 Biogas NPV Method . . Findmgs ............................................................................................. 4-1 4.2.2 Capstone Turbine Corporation C30 Liquid Fuel NPV Method Findings ........................................................................................ 4-2 4.2.3 Capstone Turbine Corporation C60 High Pressure Natural Gas . . NPV Method Fmdlngs ................................................................. 4-3 4.2.4 Turbec AB TI00 Natural Gas NPV Method Findings ....................... 4-3 4.2.5 Ingersoll Rand 701m/70sm Natural Gas NPV Method Findings ....... 4-4 . . 4.3 Findmgs Summary .............................................................................................. 4-6 0 NtXmT Evaluation Report: Technological Readiness of Micro Turbines i Contents Section Page 5 Bibliography ................................................................................................................. 5-1 Appendix 1 Emission Regulatory Norms ..................................................................... A-1-1 . . . . A.l.l Emmion Guldehnes ............................................................................. A-1-1 Appendix 2 Fuel Prices And Heat Values .................................................................... A-2-1 A.2.1 Fuel Prices (Rs/Btu) And Heating Value (BtuILb) .................................... A-2-1 Appendix 3 Grid Tariffs ................................................................................................ A-3-1 A.3.1 Tariffs Charged By Power Utilities In India ............................................ A-3-1 Appendix 4 Regulatory And Other Guidelines ........................................................... A41 A.4.1 CERC (Central Electricity Regulatory Commission) Tariff . . Guldellnes ................................................................................................... A41 A.4.1 . 1 Ministry Of Non-Conventional Energy Sources (MNES) Guidelines .... A41 A.4.1.2 IREDA LendingIFinancing Guidelines (2002-03) ................................. A41 A.4.1.3 Indian Accounting Standard - 6 ............................................................... A41 A.4.1.4 Customs And Import Duty Tariff ............................................................. A46 A.4.1.5 Income Tax .............................................................................................. A47 A.4.1.6 Foreign Exchange Rate ............................................................................ A47 Appendix 5 Pre-Tax And Pre-Subsidy Quantitative Results And Findings ............ A-5-1 A.5.1 Pre-Tax And Pre-Subsidy Quantitative Results And Findings By "DER" Method ....................................................................................................... A-5-1 A.5.2 Pre-Tax And Pre-Subsidy Quantitative Results And Findings By "NPV" Method ....................................................................................................... A-5-2 UNm Evaluation Report: Technological Readiness of Micro Turbines ii Figures 1.A.1 1.1.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 Tables ES . 1 ES.2 1.1.1 1.3.1 1.4.1 1.5.1 2.1.2.1 2.1.2.2 2.1.2.3 2.1.4.1 2.1.5.1 3.1.1.1 3.1.1.3 3.1.2.1 3.1.2.2 3.1.2.3 3.1.2.4 3.1.2.5 4.1.1 4.2.1 4.2.2 A.2.1.1 Micro Turbine .............................................................. Recuperated Micro Turbine system .................................... Capstone C30 Biogas Payback Graph ............................... Capstone C30 Liquid Fuel Payback Graph ......................... Capstone C60 High Pressure Natural Gas Payback Graph ........ Turbec TlOO Natural Gas Payback Graph .......................... Ingersoll Rand 70LhU70SM Natural Gas Payback Graph ........ Correlation Ranking by Monte Carlo technique for cost of electricity by NPV method .............................................................. Correlation Ranking by Monte Carlo technique for cost of electricity by DER method ............................................................. Micro Turbine technology overview ..................................... Micro Turbine efficiency ................................................... Micro Turbine cost .......................................................... Strengths and Weaknesses of Micro Turbine technology ............... Capstone turbine corporation C30 Biogas Micro Turbine system specifications ............................................................... Capstone turbine corporation C30 Liquid Fuel Micro Turbine system specifications ................................................................. Capstone turbine corporation C60 High Pressure Natural Gas Micro Turbine system specifications ........................................ Ingersoll Rand Energy Systems 70LMl70SM Micro Turbine system specifications ................................................................. Turbec AB TlOO Micro Turbine system specifications ................... "DER" Method for calculating Cost of Electricity ....................... "DEW Cost of Electricity Quantitative Evaluation ...................... Capstone Turbine Corporation C30 Biogas NPV Method Quantitative Analysis ........................................................................ Capstone Turbine Corporation C30 Liquid Fuel NPV Method . . Quanbtatwe Analysis ......................................................... Capstone Turbine Corporation C60 High Pressure Natural Gas NPV Method Quantitative Analysis .............................................. Turbec AB TI 00 Natural Gas NPV Method Quantitative Analysis ... Ingersoll Rand Energy Systems 70 LMl70 SM Natural Gas NPV Method Quantitative Analysis .............................................. Results of "DER" method Quantitative Analysis ......................... Detailed quantitative analysis "NF'V" method findings .................. Quantitative Analysis results by "NPV" method ........................... Fuel Prices ...................................................................... Page 1-1 1-2 4-2 4-2 4-3 4-3 4-4 Page viii ... Vlll 1-1 1-2 1-3 1-3 2-3 2-4 2-5 2-7 2-8 3-2 3-6 3-9 3-11 3-13 3-15 3-17 4-1 4-5 4-6 A-2- 1 L~NHU~ Evaluation Repwl: Techndogiil Readiness d Micro Turbines i Fuel Price analysis for 5x100 cu.m. Biogas plant using NPV method ... A-2-2 Grid tariffs ....................................................................... A-3-1 IREDA Lending Norms ..................................................... A41 Average Tax Liability for Power Utilities .............................. A47 Pre-Tax and pre-subsidy "DEW Cost of Electricity quantitative Evaluation ..................................................................... A-5-1 Pre-Tax and pre-subsidy "NPV" Cost of Electricity quantitative Evaluation ..................................................................... A-5-2 67 NWanT Evalualion Report: Techndogical Readiness of Mim Turbines N Executive Summary Background Due to the developing nature of the South Asia Regional InitiativelEnergy countries, resources to provide electricity to the entire population of these countries is a daunting task. Prohibitive infrastructure development costs have deprived large segments of their population from having access to grid-connected electricity. Providing electricity to these sections of populations through innovative means especially through the off-grid systems assumes greater significance. Establishment of distributed power generation facilities in these countries will not only help provide electricity to people living in far flung areas but will also help to improve quality and reliability of supply and meet the peak-demand through cogeneration. SARI/Energy countries have a potential for utilizing distributed power, especially in the light of the slow pace of upcoming power generation projects, high T&D costsAosses, inaccessible geographic terrains and other problems that make it difficult to meet the energy demand of secluded pockets of population. Distributed generation systems employ power systems that may be installed at the load site. Typical distributed generation systems may employ a variety of fuel based systems, out of which the Micro Turbine systems are one option, given their advantage of compact size, light weight, smaller number of moving parts, low emissions and low maintenance costs. The power generation capacity of Micro Turbines ranges from 20 kW to 500 kW. The efficiencies ranges from 15% in unrecuperated systems to 85% in waste heat recovery systems. These systems employ a capital cost typically ranging from $700 - I100 MV and an operation and maintenance cost of $0.005 - 0.016 /kW. Scope of Work The ultimate aim of this study is to evaluate the technological readiness of the Micro Turbine technology for widespread introduction in South Asia. The study will focus on reviewing the different applications, for which the various Micro Turbine systems could be used (e.g. base load, peak shaving), availability of technology and models of such systems available in the market today. The study will act as a basis to suggest whether the choice of Micro Turbine will be a technologically mature solution in the context of SARVEnergy countries. The principal terms of reference for this study were: Assessment of current and available technology1 techno-economic developments: Generation capacities Efficiencies = Reliability Power qualityand Cogeneration capability Investigation of cost of power generation with various fuels and application options: Capital cost ~~NWU~T Evaluation R+: Technological Readiness of ~iao Turbines v Executive Summary = Operational cost = Maintenance cost = Scheduled downtimesand Efficiency and other performance characteristics for different applications, e.g. application to different consumer categories - household, commercial, industrial and different application options - unrecuperated, recuperated, cogeneration, heat recovery etc. Approach Involved in the Evaluation Report The approach employs a quantitative evaluation of the identified technologies, in terms of parameters such as cost of electricity, installed cost per kW, nett present value of project savings, nett present value of tariff, debt ratio, interest rate of borrowing, equity investment, long-term cumulative savings, internal rate of return, payback, normalized savings, normalized tariff etc. The data provided by the vendors, regulatory bodies, public sector enterprises - oil & gas and power, non government organizations, research and development organizations and other such setups. This evaluation report does not in any way preach the use of the Micro Turbine technology or any of its descendants' technology. This evaluation report only focuses at evaluating the applicability of the Micro Turbine technology with respect to the existing norms in the SARI countries. Major Findings On careful quantitative evaluation of the various Micro Turbine systems that are commercially available in the market today, and for which vendors were ready to share information for evaluative purposes, we have arrived at the decision that the Capstone Turbine Corporation's C60 High Pressure Natural Gas (HPNG) Micro Turbine system scores the highest on all fronts, closely followed by Capstone Turbine Corporation's C30 Biogas Micro Turbine system. The Turbec AB TI00 Micro Turbine system also fares well on the evaluation but since this system can run only in the grid parallel mode, hence its economics would not be favorable. The Capstone Turbine Corporation's C30 Liquid Fuel Micro Turbine system has unfavorable economics and is not profitable in the Indian scenario. The Ingersoll Rand Energy Systems' 70LMl70SM Micro Turbine system also has unfavorable economics and is not suitable in the Indian scenario. The Capstone C60 HPNG Micro Turbine system scores second highest on the Qualitative Analysis with 2.179 points on a scale of 3 (trailing the leader by only 0.018 points or 1%) and scores highest on the Quantitative Analysis by "DEW method, with lowest cost of electricity at $0.087 kWh (Rs. 4.26 kwh); whereas, it scores second on the Quantitative Analysis by WPV" method, with cost of electricity at $0.0541 kwh (Rs. 2.64 kwh). The Capstone C30 Biogas Micro Turbine system scores third highest on the Qualitative Analysis with 2.143 points on a scale of 3 (trailing the leader by only 0.054 points or 2%) and scores highest on the Quantitative Analysis by 'WPV" method, with lowest cost of electricity at $0.046 /kwh (Rs. 2.22 /kwh); whereas, it scores fourth on the Quantitative Analysis by ''DEFY method, with cost of electricity at $0.0.1 11fkWh (Rs. 5.41 kwh). 69 NmnT Evaluation Repoct: Technological Readiness of Mm Turbrnes vi Executive Summary The cost of electricity figures quoted here are post-tax and post-subsidy figures. For pre-tax and pre-subsidy quantitative analysis and results, refer Appendix 5, Table A.5.1 and Table A.5.2. A sensitivity analysis was carried out to establish the correlationldependence of the cost of electricity (both by DER and NPV Methods) on various input parameters. The various input parameters taken into account were: interest rate of borrowing, subsidy on interest rate of borrowing, grant on equity, tax exemption, average tax for utility operations, basic customs duty, debt-equity ratio, return on equity, salvage value for depreciation, additional customs duty, average electric utility demand rate (SkWImonth), FOB percentage on capital cost, custom wheeling duty, interest rate on equity, fuel price (SIMMBTU), foreign exchange rate (1 USD to INR). The sensitivity analysis employed the Monte-Carlo simulation technique (with 5,000 simulations on each parameter) to rank, in order of correlation, each of the parameters listed above to the cost of electricity for each Micro Turbine system being evaluated. Rank 1 implies greater correlation and lower ranks signify lesser correlation of that parameter with the cost of electricity. The ranking results are as shown in Table ES.1 and ES.2 below: 0 NMU~T Evaluation Report: Techndcgical Readiness of ~iao ~urbines ni Executive Summary Table ES.l Correlation Ranking by Monte Carlo technique for cost of electricity by NPV method Table ES.2 Correlation Ranking by Monte Carlo technique for cost of electricity by - (I . . Custom Wheeling Duty Interest Rate on Equity FII~ Price (WMMRTl n 0 Nmnr Evaluation Repotl: Technological Readiness of Mm Turbines bi Average Electric Utility Demand Rate ($/kW/month) Average Tax for Utility Operations Tax Exempt 15 16 - 16 17 18 17 5 11 8 14 NIA 2 9 11 8 14 NIA 1 10 12 10 11 8 14 NIA 1 9 14 NIA 1 Executive Summary Challenges Ahead The key challenges to Micro Turbine applicability in the SARI region are listed below: Creating awareness amongst the various regulatory, hding and public sector groups of the technological readiness and commercial viability of the Micro Turbine technology Availability/constant supply of Natural Gas as a fuel for the Micro Turbine systems; Commercial and technological challenges of setting up biogas plants for feeding Micro Turbine systems running on biogas as fuel Determining of market potential of the Micro Turbine technology Thorough cost-benefit analysis to benchmark the Micro Turbine technology with other distributed generation systems available in the market todayand Formulate subsidy and regulatory policies to promote distributed generation using Micro Turbine equipment in the SARI region Key Recommendations After conducting a thorough evaluation of the technological readiness of the Micro Turbine technology, the findings of this evaluation report strongly recommend to conduct a Phase I1 study, which will help determine the market potential of the Micro Turbine technology in SARI countries. As part of the Phase 11, there needs to be carried out a cost-benefit analysis to benchmark the Micro Turbine technology with other distributed generation systems available in the market today. Due attention must be given to the ranking established by the Monte Carlo simulation technique to help formulate subsidy and regulatory policies to promote distributed generation using Micro Turbine equipment. 0 NWanT Evaluation Report: Technological Readiness d Mim Turbines a Section 1 Introduction to Micro Turbine Technology 1.1 lntroduction Micro Turbines are small combustion turbines that produce between 25 kW and 500 kW of power. Micro Turbines were derived from turbocharger technologies found in large trucks or the turbines in aircraft auxiliary power units (APUs). Most Micro Turbines are single-stage, radial flow devices with high rotating speeds of 90,000 to 120,000 revolutions per minute. However, a few manufacturers have developed alternative systems with multiple stages and/or lower rotation speeds. Micro Turbines are nearing commercial status. Capstone, for example, has delivered over 1700 Micro Turbines to customers (as of October 2001). However, many of the Micro Turbine installations are still undergoing field tests or are part of large-scale demonstrations. Pholo source: Coplone Turbine Copmiim Fig 1.1.1 Micro Turbine Commercially available I Yes (Limited) Size Range 125-500kW I nnw Efficiency Environmental Other features Commercial Status Micro Turbine generators can be divided in two general classes: 20-30% Low (<9-50 ppm) NO, Cogen (50-80°C water) Small volume production, commercial prototypes Recuperated Micro Turbines, which recover the heat from the exhaust gas to boost the temperature of combustion and increase the efficiencyand = Umecuperated (or simple cycle) Micro Turbines, which have lower efficiencies, but also lower capital costs. While some early product introductions have featured umecuperated designs, the bulk of developers' efforts are focused on recuperated systems. The recuperator recovers heat from the exhaust gas in order to boost the temperature of the air stream supplied to the combustor. 0 Nmam Evaluation Report: Technological Readiness of Mim Turbines 1-1 Seciion 1 lnlrcduclion fo Miio Tukine Techndogy Further exhaust heat recovery can be used in a cogeneration configuration. The figure below illustrates a recuperated Micro Turbine system. Fig 1.1.2 Recuperated Micro Turbine system 1.2 Applications Micro Turbines can be used for stand-by power, power quality and reliability, peak shaving, and cogeneration applications. In addition, because Micro Turbines are being developed to utilize a variety of fuels, they are being used for resource recovery and biogas applications. Micro Turbines produce between 25 and 500kW of power and are well-suited for small commercial building establishments such as: restaurants, hotels/motels, small offices, retail stores, amongst many others. The development of the Micro Turbine technology for transportation application is also in progress. Automotive companies are interested in Micro Turbines to provide a lightwei&t and efficient fossil-fuelbased energy source for hybrid electric vehicles, especially buses. 1.3 Performance Commercial Micro Turbines used for power generation range in size from about 25 kW to 500 kW. They produce both heat and electricity on a relatively small scale. The fuel-energy￾to-electrical-conversion efficiencies are in the range of 20 to 30%. These efficiencies are attained when using a recuperator (a device that captures waste heat to improve the efficiency of the compressor stage). Cogeneration is an option in many cases as a Micro Turbine is Unrecuperated Recuperated With Heat Recovery 0 NmnT Evaluation Repoct: Techndcgical Readiness d Miao Turbines 1-2 15% 20-30% Up to 85% Section 1 lnlrcduction to Miao Turbine Tech￾located at the point-of-power utilization. The combined thermal electrical efficiency of Micro Turbines in such cogeneration applications can reach as high as 85% depending on the heat process requirements. Unrecuperated Micro Turbines have lower efficiencies at around 15%. 1.4 Cost Tahle 1.4.1 Micro Turbine capital costs range from $700 - $I,lOO/kW. These costs include all hardware, associated manuals, software, and initial training. Adding heat recovery increases the cost by $75 - $350ikW. Installation costs vary significantly by location but generally add 30-50% to the total installed cost. Capital cost O&M cost Maintenance interval Micro Turbine manufacturers are targeting a hture cost below $650/kW. This appears to be feasible if the market expands and sales volumes increase. -- $70041 100kW $0.005-0.016kW 5000-8000 hrs With fewer moving parts, Micro Turbine vendors hope the units can provide higher reliability than conventional reciprocating generating technologies. Manufacturers expect that initial units will require more unexpected visits, but as the products mature, a once-a-year maintenance schedule should suffice. Most manufacturers are targeting maintenance intervals of 5,000-8,000 hours. Maintenance costs for Micro Turbine units are still based on forecasts with minimal real-life situations. Estimates range from $0.005-$0.016 per kwh, which would be comparable to that for small reciprocating engine systems. 1.5 Strengths & Weaknesses Micro Turbines offer many potential advantages for distributed power generation. Selected strengths and weaknesses of Micro Turbine technology are listed in the following table: Table 1.5.1 Compact size I Loss of power output and efficiency with higher 1.6 Future Developments Light-weight Good efficiencies in cogeneration Low emissions Can utilize waste fuels Low maintenance intervals Extensive field test data collected from units currently in use at commercial and industrial facilities will provide manufacturers with the ability to improve the Micro Turbine design, ambient temperature and elevation 63 NmnT Evaluafion Report: Technological Readiness of Mim Turbines 13 Sedion 1 lntrodudion lo Miao Turbine Teaalogy lowering costs and increasing performance, in order to produce a competitive distributed generation product. Utilities, government agencies, and other organizations are involved in collaborative research and field testing (see Research Initiatives Section). Development is ongoing in a variety of areas: Heat recoverylcogeneration Fuel flexibility Vehicles and Hybrid systems (e.g., fuel cellMicro Turbine, flywheellMicro Turbine). 0 NWQIIT Evaluation Reporl: Technological Readiness of Miio Turtines 14 Section 2 Available Technoloaies 2.1 Available Technologies- And Vendors There are more than twenty companies worldwide that are involved in the development and commercialization of Micro Turbines for distributed generation applications. Below are details of five of the leading Micro Turbine manufacturers: 2.1.1 Bowman Power Systems Bowman Power Systems is a U.K. based company that develops 80-kW Micro Turbine power generation systems for distributed generation and mobile power applications. Bowman Power Systems were unable to provide the specifications of the Micro Turbine system for the purpose of this evaluation report. 2.1.2 Capstone Turbine Corporation Capstone Turbine Corporation, based in Chatsworth, California, is a leader in the commercialization of low-emission, high-reliability Micro Turbine power generators. The company offers 30-kW and 60-kW systems for distributed generation applications. Details of the various product offering are given below: a) The Capstone C60 high pressure natural gas Micro Turbine system is a compact, ultra-low-emission generator providing up to 60 kW of power and 150 kW of heat for combined heat and power applications. Solid-state patented power electronics permit 0-60 kW load following, safe zero-hardware ~irect2~rid~ interconnection, advanced communications and 2-to-20-unit stand-alone. Multi ~ackine " with no external hardware except computer cables. Automatic gridstand-alone switching, 100-unit powerserverm nett work in^, -. remote monitoringldispatch - and other functionalities are available capstone options. The system incorporates a compressor, recuperator, combustor, turbine and permanent magnett generator. The rotating components are mounted on a single shaft, supported by patented air bearings that spin at up to 96,000 rpm. This is the only moving part of the Micro Turbine. The generator is cooled by inlet air flow. The system uses no oil, no lubricants, no coolants and has no pumps, gearbox or other mechanical sub systems. The system achieves ultra-low NO, performance with no post-combustion catalysts or other exhaust clean up devices. System output is variable frequency (50160 Hz) 3-phase ac powerand b) The Capstone C30 low pressure natural gas Micro Turbine system is a compact, ultra-low-emission generator providing up to 30 kW of power and 85 kW of heat for combined heat and power applications. Solid-state patented power electronics permit 0-30 kW load following, safe zero-hardware ~irect2~rid- interconnection, advanced communications and 2-to-20-unit stand-alone. Multi packing with no external hardware except computer cables. Automatic gridstand-alone switching, 100-unit powerserverm nettworking, remote monitoringldispatch and other functionalities are available Capstone options. The system incorporates a compressor, recuperator, 67 NewfK Evaluation Re@: Techndogical Readiness of Mim Turbmes 2-1 Section 2 AvAW Techndogjes combustor, turbine and permanent magnett generator. The rotating components are mounted on a single shaft, supported by air bearings that spin at up to 96,000 rpm. This is the only moving part of the Micro Turbine. The generator is cooled by inlet air flow. The system uses no oil, no lubricants, no coolants and has no pumps, gearbox or other mechanical sub systems. The system achieves ultra-low NO, performance with no post￾combustion catalysts or other exhaust clean up devices. System output is variable frequency (50160 Hz) 3-phase AC power. The capstone C30 Micro Turbine system is available in the following variants: = The Capstone C30 Low Pressure Natural Gas = The Capstone C30 High Pressure Gaseous Fuels = The Capstone C30 Biogasand The Capstone C30 Liquid Fuels Three main products of the Capstone Turbine Corporation has been taken up for evaluation as part of this report. The detailed specifications of the same are listed below: 0 Neuanr Evaluation Reporl. Techndagml Readiness of MiiTurbines 2-2 6 Section 2 Avzilabk Techndoqies General identification Turbine Type Model number and Year Power A~~lication (standbv. nid ~arallel. combined heat and Micro Turbine Model 330 ( 2002 ) . . . Grid Connect power, peak shaving, reliability) Installation load type Physical Dimensions Calibration Details Mean sea level Relative humidity Temperature Micro Turbine Cost data j 1 A"--- (2 - -- -. Meters Width Height Performance data Nett electrical efficiency Nett electrical output Nett total efficiency Nett thermal output Heat Rate (LHV) of turbine (BTUkWhr) Industrial 0.762 1.943 Meters "C 0 60% 15 % kW % kW BTUkWhr -. Annual maintenance cost / $/kWhr 25 30 - 13.100 - ~p~tal cost I I 5 5U,lb3 imp",^ "l Scheduled annual downtime / HRS 2 Mmor overhaul after I HRS 8,000 Major overhaul after HRS 40,000 Emission data Volumetric exhaust gas at 100% Load r, uty (for FOB) - - ( 67 Noise level dtr~ @j 10m 65 Electrical data S 10,460 Installatic.. ---. ,-. . .. . . - --,- -- I S 0.010 Voltage output 415 VAC @ m ma (Ciuil+Merh+FI~centhemI 1 1 S 45 711h , - .. Frequency output Hz 50 Mains frequency variation % < l Mains voltage variation YO < 1 0 NeWM Evalu* Re@: Techndogicai Readiness d Mii Turbines 23 I Section 2 Available Techndogjes Table 2.1.2.2 0 Nmanr Evaluatioo Repl: Technological Readiness d Miio Turbines 2-4 Section 2 Available Techmbgies 0 NWU~ Evaluation Report: Teehndogical Readiness d ~iao Turbines 25 2.1.3 Elliott Energy Systems ~liiott Energy Systems, located in Stuart, Florida, develops and manufactures 80-kW Micro Turbines now, with plans for larger units later. Elliott Energy Systems were unable to provide the specifications of the Micro Turbine system for the purpose of this evaluation report. 2.1.4 Ingersoll Rand Energy Systems Ingersoll Rand Energy Systems of Portsmouth, New Hampshire develops the ~owerworks~' line of Micro Turbine generators with output of 70-kW now with plans for larger units later. The detailed specifications of the Ingersoll Rand product are listed below: Ulimanr Evaluation Repoct: Technological Readiness d Mim Turtines 2-6 10 Section 2 Auailable Tdux@k Turbec AB is a Swedish company jointly owned by ABB and Volvo Aero. The company offers a 100-kW Micro Turbine power generator for commercial distributed generation applications. Table 2.1.4.1 .- - - . .-i...-.-i-.. - : : . . , : . , ,,I..,X ;.- -Xi-..' ..,---.-L,......, "r( ze.,,w,..... , ..j- . ~~;~::.~~-~~~~.lnger~o~l~~h~Erierpy System's 7Q:L;f3y.~~tS.&~~<~i@cPrfij$~ii~~fo@~~;~i~jiii, . -:.: . . ~. -: Tx The detailed specifications of the turbine Model no. TI00 is listed below: NWUnT Evaluation Repxi: Techndcgical Readiness of Mim Turbines 2-7 . . ~,.~~$~~~~~ :,..,::; Micro Turbine 70 LMl70 SM - 2001 All IndustriaV Commercial 1.080 2.220 . . ,, . .l.,_&_ _. . - . . , .~ ??. :,>,., . - . :.,: ~ ..> , .:., ~. . ,,, ,:!,: :r:"iz;i:j.:,- ;-p:Sjie&i&tlon: - . ., : ,: . ,: !?.::*,.-Z3 , . s:~~,:,. General identification Turbine Type Model number and Year Power Application (standby, grid parallel, combined heat and power, peak shaving, reliability) Installation load type Physical Dimensions 4cS& :.h7-.,z (@~i@=$!!::j$:. meters Width Height Weight Calibration Details Mean sea level Relative humidity Temperature Performance data Nett electrical efficiency Nett electrical output Nett total efficiency Nett thermal output Length 1.810 Kg 1,860 metres "C % kW Heat Rate (LHV) of turbine (BTUkWhr) 1 BTUkWhr 14,290 Micro Turbine Cost data 1 Capital Cost S 66,650 Import Duty (for FOB) ! I S 43,189 Installation cost (Civil+Mech+ElectOthers) .! $ 4,000 A~ual maintenance cost I $k% S 0.013 Scheduled amual downtime HRS 8 0 60% 15 28.5 70 % 70 kW 110 80,000 80,000 5 Minor overhaul after Major overhaul after Emission data Volumetric exhaust gas NOx HRS HRS at 100% Load ppdv CO Noise level Electrical data Voltage output Frequency output Mains frequency variation Mains voltage variation ppdv I 5 dBA@lOm I 60 415 VAC@ 3 ph Hz 50 % < l YO cprcci;~tion on turbinc Dcprccii~tion on biogas plant Fuel M;~intcnan&~osts ~~-- .....--u-.-.. Intcrcst on loan - .. Rcpymcnt , , , of loan )cr rWh )cr rWh )cr kW pcr Month )cr MM BTU HHV) :w lours pcr ycar 3TU pcr kwh - - - - Evaluation Report Technological Readiness of Micro Turbines Secllon 3 Quant~tatlve Evaluation of Available Technolog~es Table 3.1.2.2 CapstoneTurbine Corporatiout?30-Liquid Fuel NPV Method Quantitative Analysis ... Innut$ 1- - -- Equipment Installed Cost installed Cost pcr kWc Maintcnancc Cost Avcragc Elcctric Utility Encrgy Ratc Avcragc Elcctric Utility Dcmand Ratc Avcragc Gas Ratc Nominal kWc Rating Hours of Opcrdtion Hcat Ratc Year I 0 CASH FLOW ANALYSIS Cash Inflow $53,276 Avo~dctl Sitc Elcctric Encrgy Costs i Avoitlcd Sitc Elcctric Dcmand Chargc Depreciation Cash Outflow Fucl Maintcnancc Costs lntcrcat on loun Rcpsynicnt of loan Equity it~vcstmc~it Nctt cilsli flow Tilx at 24% Tax i~t utility rtltcs Nett cnsh flow after tax pcr kwh pcr kwh per kW pct Month pcr MM BTU (HHV) kW hours pcr year BTU pcr kwh (HHV) 2 as pcr AS-( $18,330 cciation $18,330 $1,141 $4,795 ($20,480) ($2.030) ($1.305) ($3.720) ($ 12.270) $0 ($12,270) 10 ycnr cu~ I 7 I htivc savings ($128,379) ntc of dcprt $18,330 Evaluallon Report: Technological Readiness of Micro Turbines 3-11 - Section 3 Quantitative Evaluation of Available Technolo ies NPV of project savings $(8 1,425) Normalized project ($12,785) savines - Per unit cost savings based on normalized 233,925 Normalized tariff $36 779 Per unit tarifTfrom pcr kwh consumers Savings pcr kwh lntcrcst Rate . . . .~ . . ... ~ -~~ . ~ Evaluation Report: Technological Readiness of Micro Turbines Section 3 Quantitative Evaluation of Available Technologies -. Table 3.1.2.3 . . . . . - -- . . . . f Capstone.-Turbiue ~urpuratiunC60:~igh-~res&re~~~al Gas NPV Method'Quantitati